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Metal Binder Jetting 3D Printing Service

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High-Speed and Cost-Effective Metal Part Manufacturing

Metal binder jetting is a 3D printing technology used to produce complex metal parts with excellent mechanical properties.

Compared with other metal processing technologies, producing metal parts using binder jetting is significantly more cost-effective, with costs often only a fraction of traditional methods, and it places very few restrictions on design. Binder jetting equipment also features a large build volume and high production speed, making it well-suited for rapid delivery of small to medium batch parts. Its combination of speed and cost efficiency makes it an ideal choice for industries that require high-strength components, such as industrial manufacturing, automotive, consumer goods, and oil and gas.

Industrial metal component finished with metal bonding spray 3D printing

Metal Binder Jetting 3D Printing Service Capabilities

Features Description
Build Size 15 inches × 10 inches × 10 inches (400 mm × 250 mm × 250 mm)
General Tolerance Depending on the size and geometry of the part, the part may have a shrinkage rate of 0.8%–2.5% during cooling. The shrinkage rate of internal geometries (such as slots and holes) can be as high as 5%
Layer Height 0.004 inches (100 microns)
Surface Roughness 30 to 200 microns Ra (arithmetic mean deviation), depending on the build direction, surface finishing method, and the material used for building
Density Uniform material with a density of over 98%

This table shows the general tolerance range of the metal binder jetting technology. Stresses generated during the building process and other geometric factors may cause deviations in tolerance and flatness. Parts with thicker geometries, flat or wide structures, and uneven wall thickness are more likely to have significant deviations or warpage. After the successful completion of prototype building, higher precision tolerances may be achieved through manual quotation review, but it needs to be approved on a case-by-case basis depending on specific circumstances. Unless otherwise specified, general tolerances apply to parts before secondary finishing or post-processing. For more information on process tolerances, please refer to EPTAHUB's manufacturing standards.

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What Is The Metal Binder Jetting Process

Metal binder jetting is an additive manufacturing metal printing technology that builds metal parts from CAD files through a multi-step process. First, the binder jetting equipment uses a binder to fuse the metal powder layers together. After the part is bonded, the formed shape is called a green part, which is then cured. The cured green part is placed in a furnace for sintering or bronze infiltration.

Since all sides of the binder jetted part are supported by unused powder, this reduces or even eliminates the need for post-processing. However, most binder jetted parts need to be processed in a furnace, so the parts are prone to shrinkage, slight porosity, and fine features may not be retained. Engineers should follow design-for-manufacturing principles when designing binder jetted parts.

Metal Binder Jetting process diagram showing liquid bonding agent application on metal powder bed

EPTAHUB Metal Binder Jetting Materials Provided

Material Name Description Data Sheet
Single Alloy 316L Stainless Steel 316L stainless steel with a density of over 98%, featuring excellent corrosion resistance and outstanding feature detail performance. 316L Stainless Steel Data Sheet
Other Materials Due to market supply reasons, bronze infiltration materials (such as X1 Metal 420™) are not currently available. None

Surface Finishing

The stainless steel 3D parts we print using metal binder jetting technology undergo a standard “zirconium sandblasting” surface treatment. This zirconia-based ceramic bead blasting process lightly peens the part surface without significantly altering fine features or dimensions. The treated part surface presents a uniform matte light gray color with a slight satin texture.

Metal 3D printed part after zirconium sandblasting finish, showing a uniform matte gray satin texture

Image Display

Front view of a 316L stainless steel EPTAHUB tile prototype manufactured using binder jetting technology
EPTAHUB X Tile Front

Front side of EPTAHUB tile printed with 316L stainless steel via binder jetting technology.

EPTAHUB X Tile Back

Back side of EPTAHUB tile printed with 316L stainless steel via binder jetting technology, with clear text display.

Binder Jetting Design Guidelines

Features Design Guidelines
Unsupported Wall 1.0 mm (0.04 inches)
Supported Wall 1.0 mm (0.04 inches)
Minimum Feature Size 1.0 mm (0.04 inches)
Minimum Hole Diameter 1.0 mm (0.04 inches)
Minimum Vent Hole Diameter 4.0 mm (0.157 inches)
Minimum Font Size Arial font size 26 and above

Applications For Metal Binder Jetting Technology

Durable 3D printed metal jigs and fixtures for rapid tooling applications produced via binder jetting

Rapid Tooling

Binder jetting's blend of strength and cost makes it perfect for creating rapid tooling, fixtures, and jigs.

Solid 3D printed conceptual model used for design iteration and solid modeling

Rapid Prototyping

Fast and cost-effective, binder jetting is a go-to for making both rapid and fully functional prototypes.

High-precision plastic 3D printed components arranged for large-scale direct digital manufacturing

Production Manufacturing

The ability to produce highly dense, durable metals makes binder jetting a suitable choice for end-use products.

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Why Choose EPTAHUB For Metal Binder Jetting 3D Printing

Diverse selection of 3D printing materials, surface treatments, and certifications

Endless Options

Select from millions of possible combinations of materials, finishes, tolerances, markings, and certifications for your order.

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Easy To Use

Have your parts delivered right to your door, without the hassle of sourcing, project management, logistics, or shipping.

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Certified Network

We hold ISO 9001:2015, ISO 13485, and AS9100D certifications.

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